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DEMAND COMMUNICATION AND DESIGN

1. Demand Collection

Collect basic information such as the usage scenarios of the hats, the target audience, and the budget range. Clearly define the specific requirements of customers regarding hat styles, materials, sizes, quantities, logo designs, and other aspects.

2. Design Proposal

According to the customer's needs, designers will carry out creative designs free of charge and produce renderings.

3. Process Determination

Determine the processes required for making the hats, such as embroidery, printing, appliqué, etc.

Sample Making and Confirmation

  • Material Procurement

    According to the determined design plan and process requirements, purchase the required raw materials, such as fabrics, accessories, components, etc. Conduct quality inspections on the purchased raw materials to ensure that the quality of the materials meets the customization requirements, such as the texture, color, and color fastness of the fabrics, and the durability of the accessories.

  • Sample Making

    Professional pattern makers will make patterns according to the design drawings to determine the style and size specifications of the hats. Sample makers will make hat samples using the selected materials according to the patterns and process requirements. Strictly control the quality during the production process to ensure that the samples can accurately present the design effect.

  • Sample Confirmation

    Deliver the completed samples to the customers. Customers will conduct a comprehensive inspection and try-on of the samples in terms of appearance, size, material, process, etc., and put forward modification opinions. Adjust and optimize the samples according to the customer feedback until the customers are completely satisfied with the samples.

Mass Production and Quality Control

PlanningProduction Planning

Sign a formal production contract with the customer, clearly defining details such as the production quantity, delivery time, delivery location, and payment method. According to the order quantity and delivery time, formulate a detailed production plan, arrange the production schedule, and coordinate the work of each production link.
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ProductionMass Production

Organize production personnel to carry out mass production according to the production plan and the determined process requirements.
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Quality Quality Inspection

During the production process, strictly implement the quality management system, conduct quality inspections on each production process, promptly identify and solve the problems that occur during production, and ensure the stability of product quality. After the production is completed, conduct a final quality inspection on the hats to check whether the products meet the quality standards and customer requirements. Our own laboratory is equipped with professional engineers and analysts who will conduct inspections such as tensile tests, color fastness tests, bending tests and drop floor test according to customer requirements.
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WarehousingPackaging and Warehousing

Pack the qualified products. Select appropriate packaging materials and methods according to the customer's needs, such as individual packaging, dozen packaging, or full-case packaging, etc. We can also provide flexible and creative packaging and support mixed packaging services, etc., and mark product information, customer logos, etc. on the packaging. Store the packaged products in the warehouse and wait for shipment.
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